Senior CAE Development Engineer, Auburn Hills PTCPOSITION SUMMARYThe CAE Development Engineer is responsible for leading and conducting product design and development through computer-based design analysis activities. This role primarily consists of using state of the art FEA Analysis tools to guide new product designs. FEA analysis tools such as ANSYS CAE/multi-physics modeling techniques to perform system-level and component analyses on Automotive driveline products such as transfer cases, gearboxes and electric drive modules. Typical analyses include structural FEA and fatigue life predictions. The person in this role must support Design-responsible engineers to release designs which meet or exceed targets. This CAE Development Engineer must also support CAE group and product design group growth through internal infrastructure and methodology development. The person in this role must also demonstrate characteristics which foster team progress, show diligence in daily tasks, is able to mentor other team members, takes the initiative to take on challenging assignments, and has the will and ability to create opportunities.KEY ACCOUNTABILITIESPerform Design analysis/calculations using FEA Ansys tools to support structural, fatigue and NVH requirements Work with internal and outside engineering resources to reach optimized component and system designs for function, durability and NVH. Support design recommendations by coordinating Validation or NVH testing for correlation to predicted results. Lead advanced projects which will benefit component or system-level design and/or CAE group methodologies. Collaborate with other CAE team members on projects and methodologies. EDUCATION, EXPERIENCE AND SKILLS
Bachelors and Master of Science degree in Mechanical Engineering.
Clear written and verbal communication skills
5+ years CAE FEA experience for Function, Durability and NVH in Automotive Powertrain or Driveline, including transfer cases, gearboxes or electric drive modules.
Design and analysis of automotive transmission systems and components, such as gears, shafts, housings, actuator systems, clutch systems, chain sprocket, etc.
Proficiency with Ansys Mechanical Workbench software for static and dynamic FEA
Familiarity with structural Acoustic predictions
Familiarity with running analyses through HPC technology
Self-directed/self-motivated
Able to handle multiple projects simultaneously
Hybrid Analysis (combined 1D and 3D analytical plus empirical math modeling) experience for Function, Durability and NVH in Automotive Powertrain or Driveline, including transfer cases, gearboxes or electric drive modules is preferred.
SOFTWARE/HARDWARE EXPERIENCe
Ansys Workbench – Mechanical, Acoustics, nCode
Altair HyperWorks.
SMT MASTA, ROMAX, MATLAB preferred.
KEY COMPETENCIES
Customer Focus
Decision Quality
Dealing with Paradox
Problem Solving
Learning on the Fly
Creativity
Action Oriented
Functional Technical Skills
Priority Setting
Drive for Results
SAFETYThis position will adhere to Global Star Safety Program, including safety rules, practices and training as outlined in the BorgWarner PTC Safety Policy Manual, which includes the use of equipment, protective devices, or clothing that the employer requires. This individual will work in manners that stress the importance of preventing accidents and illnesses. He/she must take every precaution reasonable in the given circumstance for the protection of themselves and coworkers. In addition, he/she is responsible for reporting all injuries and/or possible dangerous situations, incidents, or occurrences to the immediate supervisor.EQUAL OPPORTUNITY EMPLOYER STATEMENTIt is our policy to recruit, hire, train, and promote individuals who are qualified for any position by reason of education, training, experience, and personal characteristics, without regard to age, race, color, religion, sex, national origin, sexual orientation, disability, veteran, marital status, height, weight, or any other legally protected status.Internal Use Only: SalaryGlobal Terms of Use and Privacy Statement Carefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms. Please access the linked document by clicking here (https://www.borgwarner.com/legal/privacy-policy-for-online-applications) , select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms. Career Scam Disclaimer: BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner. Applicants should never provide their national ID numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online. Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.